Axial thrust direction
When starting a vertical volute pump against a vertical rising main open ended with no valves from a wet sump will the hydraulic thrust ever act upwards? Conversely when pump stops could an upward thrust occur as the water will then case the pump to turbine?
I have seen experimental axial hydraulic thrust data for a number of
end-suction, single stage centrifugal pumps of about 2500 specific speed
(RPM,GPM.Ft.) where momentary upthrust occurred on startup that
transitioned to downthrust when the pump reached full speed and produced
normal head. I believe the transient upthrust was probably due to the
force exerted by the incoming water turning 90 degrees through the
near-radial impeller channels before full pump head was developed that
developed normal downthrust to overcome the fluid turning force. The
pipe inlet diameter was about 12 inches and the rotating assembly
weighed about 1700 pounds. With a fluid film thrust bearing designed
only for downthrust, the rotor lifted off the thrust shoes and
approached or possibly hit an upthrust bumper ring of carbon-graphite
material located above the thrust bearing. The bumper was primarily
intended to handle upthrust loads from check valve slam pressure surges
or mechanical shock loads.
For reverse flow turbining, it is
difficult to say what the axial hydraulic thrust load direction will be.
In a volute casing, the reverse flow won't follow the reverse of
pumping direction through the casing spiral but will go directly into
the nearest impeller channels. The shaft runaway speed, which is a
function of specific speed, may influence the direction of axial thrust
loading. A review of complete pump characteristic curves is needed to
determine head and rotating speed for turbining operation which might
enable an evalution of thrust magnitude and direction. Presence or
absence of impeller balance holes might be a factor in transiently
equalizing pressures between flow channels and the back (hubside) of a
shrouded impeller.
Information on transient axial hydraulic thrust loading of centrifugal pumps can be found in
1.Fang,K.S.,1978, "Research and Field Study Solve Problems of Upthrust in Vertical Turbine Pumps", Power, Sept. pp.118-119
2.Miyashiro,H.&
Takada,K.,1972,"Axial Hydraulic Thrust Caused by Pump Starting", ASME
J.Basic Engineering,Sept.pp.629-635 and Dec.pp.947-948
3.Tsukamoto,H.&
Ohashi,H.,1982,"Transient Characteristics of a Centrifugal Pump During
Starting Period",ASME J.Fluids Engineering, V.104,Mar.pp.6-14
Fang
says momentary upthrusts require a shrouded impeller, an empty discharge
column allowing the startup to track a low resistance(high flowrate)
path to rated flow and a short suction line so weight of rotor assembly
can't suppress the upthrust movement.
Miyashiro's tests showed a
significant effect of impeller balance hole diameter and location on the
flowrate at which axial thrust goes from positive (downthrust) to
negative (upthrust)for a 2-stage vertical pump. They agreed with Fang
that axial thrust behavior depends on pump specific speed.
Tsukamoto
found that head coefficient is very much higher on initial startups
than steady-state head providing an impulsive pressure difference across
the impeller. A parameter controlling transient chacteristics of the
tested pump was Nf*Tna where Nf is final running speed and Tna is
nominal acceleration time from standstill to 63.2 percent of final
speed.
For centrifugal pumps experiencing many startup cycles
during their lifetime, reversed axial hydraulic thrust loading would be
or should be a concern for thrust bearing damage that likely applies to
horizontal as well as vertically mounted centrifugal pumps. Rolling
element thrust bearings would seem to be even more vulnerable to
reversed axial thrust than fluid film bearings. What do centrifugal pump
manufacturers and or pump users do to evaluate thrust bearing damage
potential for reversed thrust loading during startups???
MORE NEWS