Pressure Operated Pipeline Drain Valve?
I'm looking for a particular type of valve, and am having a lot of difficulty in doing so...hoping you folks can help.
The
valve has to work off of line pressure, since instrument air and
electrical power are not available at the valve chamber. Pressure in the
main line should keep the valve closed, and the valve should open when
the line pressure drops (it's a drain valve, on a T from the main
pipeline).
The valve will be used to prevent pipeline freezing
in an industrial temporary water pipeline (river to storage pond). It
will be used to automatically drain the line in the event of a power
loss to the pumps (or some other form of pump failure) without an
operator having to go down to the valve chamber. Manual reset is fine.
This is for a 6" line.
Everyone I've talked to has either said they don't exist, or has vaguely recalled something that "might work".
Worst-case pressure is just shy of 800 kPa, and temp will be somewhere between 4 and 15C, depending on the season.
The
process fluid is river water, and the drain leads to a tributary
leading back into the river, so loss of process fluid isn't a big deal.
The
reason this drain is there is to serve as a low-point drain,
necessitated by the geometry of the line. Ambient conditions in the
winter up in northern Alberta mean that the quicker the line gets
drained, the happier everyone is. This is a temporary water supply
system for construction, and having it freeze would be rather
disasterous.
The spring loaded "Fail Open" actuator on the valve will work. Just make
sure that the actuator is compatible with the water and will not freeze
before the line pressure drops low enough to allow the spring to
actuate. You may have problems starting the line up again though. Once
the valve is open, you may not get enough pressure to close it; all flow
being dumped to drain. In this case you may need to blind it off until
pressure builds and then remove the blind.
Another approach is
to use an external pilot steam back pressure valve installed in reverse.
This solves your material comptibility problems, but you will still
have the same problems on start up.
To drop the line pressure rapidly, you will need to install a small manual drain somewhere that is close and easily accesible.
MORE NEWS